Syntactic Foam
Syntactic foam is a high-performance composite known for its lightweight strength, superior buoyancy, and insulation. Ideal for subsea, aerospace, and defense uses.
All products comply with RoHS standards
Additional information
| Specification | Customized |
|---|---|
| Desity | 0.08g/cm3~0.7g/cm3 |
| Depth Rate | 0~11,000m |
| Material | Syntactic foam |
| Applications | Offshore |
Brief Introduction
Syntactic foam is a specialized composite material made by embedding hollow microspheres into a resin matrix. Known for its low density and high strength, this engineered foam is widely used in applications requiring buoyancy, thermal insulation, and structural integrity under pressure. It offers exceptional performance in extreme environments such as deep-sea and aerospace settings.
Key Features and Benefits
It offers a unique combination of properties that make it ideal for challenging conditions:
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Lightweight with High Strength: The use of hollow microspheres allows foam to maintain a low weight while offering excellent compressive strength.
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Superior Buoyancy: Its inherent low density makes it ideal for subsea applications where buoyancy is critical.
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Thermal and Acoustic Insulation: It reduces thermal conductivity and dampens noise, improving performance in marine and aerospace environments.
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Corrosion and Water Resistance: The closed-cell structure prevents water absorption, enhancing its longevity in saltwater and chemically aggressive environments.
Applications of Syntactic Foam
It is used across various high-performance industries due to its reliable mechanical properties and durability:
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Subsea and Offshore: Ideal for remotely operated vehicles (ROVs), autonomous underwater vehicles (AUVs), and pipeline insulation.
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Aerospace: Used in satellite components and structural parts where weight reduction is essential without sacrificing strength.
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Defense and Military: Employed in sonar domes, buoyancy modules, and lightweight armor due to its impact resistance.
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Automotive and Sports: Increasingly adopted for lightweight, high-impact applications such as crash protection and performance gear.
Types of Syntactic Foam
Several types of syntactic foam are available, depending on the base resin and filler materials:
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Epoxy-Based Syntactic Foam: Offers excellent adhesion and mechanical strength, suited for subsea applications.
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Thermoplastic Syntactic Foam: Provides impact resistance and reprocessability, useful in automotive and defense.
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Polyurethane Syntactic Foam: Lightweight and flexible, often used for thermal insulation and cushioning.
Customization and Manufacturing
It can be customized in terms of density, strength, thermal properties, and geometry to meet specific application needs. It is manufactured using precise molding techniques that ensure consistency, minimal voids, and high structural integrity.
Environmental and Economic Advantages
With increasing demand for sustainable engineering materials, it offers advantages such as:
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Energy Efficiency: Its insulation properties contribute to energy savings.
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Longevity: Resistant to corrosion and degradation, reducing maintenance costs.
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Material Efficiency: Lightweight composition reduces transportation and operational costs in offshore and aerospace applications.
Why Choose Our Syntactic Foam?
Our syntactic foam products are engineered with precision to meet the highest industry standards. We offer:
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Custom formulations tailored to your specifications
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Proven performance in extreme depths and pressures
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Fast production turnaround and global delivery
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Expert support from material selection to application engineering
Upgrade your project with our advanced syntactic foam solutions that deliver durability, efficiency, and performance.
PVC Foam Data Sheet
| Item | Model | Depth rate (m) | Density (g/cm3) | Water absorption (24h) | Compression strength (Mpa) |
|---|---|---|---|---|---|
| Standard Performance | OOT-008 | 30 | 0.08 | / | / |
| Standard Performance | OOT-010 | 50 | 0.1 | / | / |
| Standard Performance | OOT-013 | 100 | 0.13 | / | / |
| Standard Performance | OOT-020 | 150 | 0.2 | / | / |
| Standard Performance | OOT-025 | 250 | 0.25 | / | / |
| Standard Performance | OOT-030 | 300 | 0.3 | / | / |
| High Performance | OOT-020H | 190 | 0.2 | / | / |
| High Performance | OOT-025H | 300 | 0.25 | / | / |
Syntactic Foam Data Sheet
| Item | Model | Depth Rate (m) | Density (g/cm3) | Water Absorption (24h) | Compression Strength (Mpa) |
|---|---|---|---|---|---|
| Standard Performance | OOT-036 | 500 | 0.36 | ≤1% | ≥16 |
| Standard Performance | OOT-038 | 800 | 0.38 | ≤1% | ≥21 |
| Standard Performance | OOT-039 | 1200 | 0.39 | ≤1% | ≥24 |
| Standard Performance | OOT-045 | 2000 | 0.45 | ≤1% | ≥28 |
| Standard Performance | OOT-048 | 3000 | 0.48 | ≤1% | ≥54 |
| Standard Performance | OOT-051 | 3000 | 0.51 | ≤1% | ≥56 |
| Standard Performance | OOT-054 | 5000 | 0.54 | ≤1% | ≥65 |
| Standard Performance | OOT-063 | 6000 | 0.63 | ≤1% | ≥85 |
| Standard Performance | OOT-070 | 11000 | 0.7 | ≤1% | ≥145 |
| High Performance | OOT-043H | 1800 | 0.43 | ≤1% | ≥27 |
| High Performance | OOT-057H | 6000 | 0.57 | ≤1% | ≥75 |
Our Services
Free Sample
We offer free samples for testing.
Any Shape
CNC to any shape according to customer's drawings.
Any Color
We can paint or spray PU in any color.
Sample Orders Accepted
We accept sample orders, even for just one piece.
Multiple Material Options
PVC, EVA, Syntactic Foam.
Customizable
Products can be customized according to customer requirements.
FAQ
| 1. Where are you located? |
| We are located in Shandong Province, China. |
| 2. Do you accept small/sample orders? What is the lead time? |
| Yes, we accept sample orders. The lead time depends on the factory's production schedule, typically 15-30 days. |
| 3. Your quotation does not meet my target price. |
| We can suggest alternative materials, accessories, or designs to lower the cost of your project. |
| 4. How do you ship the goods? |
| We ship goods by sea or by air. |
| 5. Do you accept OEM or ODM orders? |
| Yes, we welcome both OEM and ODM orders. |